SMTA International Conference Proceedings


THE CHALLENGES OF PACKAGE ON PACKAGE (POP) DEVICES DURING ASSEMBLY AND INSPECTION

Authors: Bob Willis and David Bernard
Company: ASKbobwillis.com and Dage Precision Industries
Date Published: 10/4/2009   Conference: SMTA International


Abstract: Ball Grid Array devices, BGAs, are widely used in a vast range of products including consumer, telecommunications and office based systems. As an area array device of solder joints, it provides high packing density with a relatively easy introduction cycle. However, over the last couple of years engineers have started to experiment, and in some cases implement, stacked packages, of the type often called Package on Package, or POP. In simple terms, POP devices are the stacking of components, one on top of the other, either during the original component manufacture or during printed board assembly. Such packages, allow substantially enhanced functionality but within the same footprint of a single BGA. POP packaging may include direct soldering, wire bonding or conductive adhesives for device to device interconnection.

The main industry problems associated with POP technology are open joints, warping of the two levels of component substrate and, of course, issues with the underlying printed circuit board (PCB). Reworking these stacked components, or just the top mounted part, can be challenging and when you inspect them using 2-D x-ray inspection the data can become difficult to interpret because of the multiple levels of ball interconnection and wire-bonding that may occur within the package.

This paper will outline the process associated with soldering stacked packages using dip flux and dip solder paste that are specifically designed to overcome the incidence of package warp. Based on the process issues involved, inspection results will be presented to better illustrate the challenges in implementing POP, or stacked packages, into production.

Key words: Package on Package, POP, components, x-ray inspection, defect, optical inspection, assembly.



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