Journal of SMT Article
SURFACE MOUNT CERAMIC CHIP CAPACITOR RELIABILITY IN A HIGH VOLTAGE ENVIRONMENT
Company: Raytheon Systems Company
Date Published: 7/1/1999 Volume: 12-3
The ramifications of large TCE differences can lead to substrate damage; however, the predominant failure mechanism will be ceramic chip capacitor cracking within the matrix of the capacitor dielectric . Differential TCE concerns will be further exaggerated during thermal shock, either during production test screening or during actual product operation if severe environments are present . Coupled with this will be the electrical effects generated by higher voltages where such conditions are part of the circuit operation. Each of these issues will reflect upon the potential long-term reliability or product life.
The demand to promote lower product and production cost usually implies the use of low cost substrates such as G-10 or G-12 epoxy based boards. High-density designs demand the use of ceramic chip capacitors, especially in higher voltage situations. Consequently, the issues of stress relief, electrical performance, and long term reliability must be adequately modeled in order to assure proper design and long term performance.
When these parameters are combined with the demands for cost effective manufacturing they appear to conflict, and, in fact, they may indeed be at opposite ends of the design guide. However, the ultimate issue or design goal is to maintain the internal stress levels within the ceramic dielectric; below that of the materials' rupture modulus.
Key Words: ceramic chip capacitor, leadless surface mount component, dielectric crack, thermal coefficient of expansion, high voltage, solder joint long-term reliability.
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