SMTA New England Expo 2019
When: Tuesday, October 8, 2019
Where: Boxboro Regency, Boxboro MA FREE REGISTRATION FOR ATTENDEES ... RSVP at www.smta.org/expos/#newengland
EXHIBITOR SPACE AVAILABLE ... more info visit www.smta.org/expos/#newengland
Here’s a run-down of the days activities:
7:30AM - 8:10AM
The Basics of SIR and ECM
Speaker: Meagan Sloan, Indium Corporation
SIR (Surface Insulation Resistance) and ECM (Electro chemical migration) test the electrically conductive and corrosive nature of a flux residue after being exposed to heat and humidity. These tests are important in the electronics industry and are increasingly being used by paste and electronics manufacturers to determine the long-term reliability of flux residues.
SIR and ECM tests can be used for all types of fluxes including wave flux, solder paste, and rework flux. They are also commonly used for compatibility testing for multiple products that will be combined with different vendors’ products.
Preparation of the coupons for testing is key to obtaining the results that solder material providers have outlined. If not prepared correctly, the results will differ significantly from the paste manufacturer’s results. Contamination can come from a variety of sources and adversely affect the testing.
Knowing the procedures for SIR and ECM, the test parameters for both, and the difference between the revisions of the tests helps ensure accuracy of the results that determine if the flux residue passes or fails the testing.
8:10AM - 8:50AM
Reliability of Robotics for Electronics Manufacturing
Speaker: Bubba Powers, Weller Professional Tools
Reliability of electrical or electronic soldering has always been paramount for the success of long-term market share and presence for electronics manufacturers. Process control is the key to ensuring manufacturers produce high quality and reliable products within their respective fields. In today’s environment of automation and high tech electronic controls, high reliability in electronics manufacturing is now more critical than ever before.
Automation is one approach to achieving the pinnacle of high reliability in electronics manufacturing, as repeatability and traceability are two keys to maintaining optimum process control. However, it is the responsibility of every employee to maintain and control these processes whether they are automated or manual.
In a world of trending automation and artificial intelligence in all of our surroundings, one slight miss can mean the difference in the success or failure of any electronic product. A failure in the manufacturing process could be insignificant if it is a cell phone, a play station or a television, but it can be of major consequence if it affects the electronics in the car that your family is in, the flight that your spouse is on or the technology that your military member is utilizing.
Join us for an overview of the process of automation in the soldering workplace and a discussion of what factors are just as critical for high reliability electronics regardless of whether you are working with a manual or an automated manufacturing environment.
8:50AM - 9:30AM
Perfecting a Cleaning Process for Hi-Rel Electronics
Speaker: Tom Tattersall, MicroCare Corporation
Reliability is a continuum of performance based on product complexity and anticipated product life-span. To be successful over the long-term, hardware with demanding performance requirements (e.g., military and medical) or with long service lives (e.g., aerospace, transportation and telecom) need to be engineered from the start with a focus on reliability.
Cleaning enhances reliability, but not every product needs maximum reliability. This means cleaning becomes an important tool in the production engineer’s toolbox. Cleaning offers a simple economic trade-off: it adds manufacturing costs but can speed throughput, slash waste, minimize warranty expenses, extend product service lives or enable new capabilities. Balancing these options properly can enhance profitability.
Most companies are unaware that modern solvent cleaning systems are extremely cost-effective and environmentally benign. This section of the Reliability Workshop will focus on understanding the cost-benefit trade-offs which underpin critical cleaning. In this workshop, the Cleaning Experts from MicroCare will discuss:
1. Quantifying the Reliability Requirements for a Product
2. Understanding the Various Types of Contamination and Their Effects
3. Modern Cleaning Choices Compared
4. The Hidden Costs of Bad Cleaning
5. Measuring Cleanliness and Performance
12:00PM - 1:00PM
KEYNOTE: Collaborative Robot Use Cases in Electronics Manufacturing
Speaker: Eric Cowan, Stanley Black & Decker
Automate - focused on I40 from an automation perspective.
1. What is I40 and why is it important. Labor is a major issue facing US manufacturing. We can’t hire enough people.
2. SBD I40 organization and Journey
3. How I40 impacts operations Examples of (IIOT, Apps, Analytics, Additive, Cobots/Mobile)
4. Upskilling and what the new manufacturing environment looks like (Manufacturing jobs are High Tech jobs)
2:00PM - 3:30PM
Triple Jeopardy Electronics - Are You Game?
Speakers: Chrys Shea, Shea Engineering Services
Dr. Mark Currie, Henkel Electronics
Dr. Neil Poole, Henkel Electronics
The electronics industry is faced with challenges that often require immediate, yet long term reliable solutions. From a handheld device to a defibrillator, an automobile, or even a space station, each form factor in each of its respective markets expects robust manufacturing processes that create reliable products and sustainable solutions that match the customers’ expectations.
Implementing new, or off the shelf solutions can raise flags. Why? Lack of experience with any given technology naturally generates risk aversion, and in many cases, rightly so. To effectively adopt new solutions for high reliability applications, the strategy should be:
1) understand external forces,
2) overcome the lack of experience (that in essence have made us forget how to transition and improve and implement new technology), and
3) Implement solutions once we understand the application, while avoiding mistakes or oversights at all costs.
Triple jeopardy will seek the questions to answers on topics such as: Regulations; Whiskers; Failure Modes; Process Metrics; Compatibility; Sustainability; Inspection, Reliability; Qualifying new materials, Do’s and Don’ts, and many others, in an interactive session, where the audience understands the symptoms, and the doctors will advise on root cause solutions.....