WorkshopsThursday, June 30 | Martin Hall (Bldg 088), UMD Campus
Three workshops will be held on Thursday, led by industry professionals with extensive experience in their respective subject areas. Workshop instructors deliver focused, in-depth presentations on topics of timely importance, based on their research and industry experience.
Please note: the workshops will be located in Glen L. Martin Hall (Bldg 088) on the University of Maryland Campus.
WS1: Implementation Process of SAE 6171Michael Azarian, Ph.D., CALCE
Counterfeit parts have found their way into every sector of industry, from consumer electronics and appliances to safety-critical areas including avionics, medical devices, and military systems. Pressure to meet production targets and parts shortages have led companies to obtain parts from outside the authorized distribution chain, leading to opportunities for counterfeiters to capitalize on the demand for parts that may be in short supply. Nevertheless, counterfeits have found their way into parts of the supply chain that would not normally be doubted. The variety and volume of counterfeit parts in circulation has been growing as counterfeiters devise increasingly sophisticated and devious methods of covering their tracks.
In the absence of uniform standards to govern test methods for counterfeit part detection and avoidance, organizations and test laboratories have developed widely varying approaches to mitigating the risk. This has led to inconsistencies and gaps in the processes, technologies, and quantitative risk assessment methodologies needed to address the problem.
SAE established the G-19A Test Laboratory Standards Development Committee to develop a risk-based testing standard for counterfeit detection and avoidance. Over the past five years, subject matter experts and interested parties from industry, government, academia, and test laboratories have come together to draft a set of twelve documents that set out requirements and recommendations for risk assessment, test procedures and selection, sampling criteria, training, workmanship, and reporting associated with detection of counterfeit electrical, electronic, and electromechanical parts. Most of these documents have completed committee balloting and are awaiting final approval by SAE for publication, making their availability imminent. Their impact will be difficult to underestimate, as they will fill a huge void in industry’s arsenal for combating a pernicious threat.
This full-day course will provide a thorough introduction to the requirements and hierarchy of the AS6171 Test Methods Standard for Suspect/Counterfeit Electrical, Electronic, and Electromechanical (EEE) Parts. It will cover the General Requirements document, the Test Evaluation method, and the ten test methods that are all in draft form as of this writing.
Following a brief introduction to the electronics supply chain and an overview of the types of counterfeit parts, the first half of the course will focus on the General Requirements document combined with the selection and evaluation of test sequences for counterfeit part detection. An emphasis will be placed on practical implementation of the requirements, illustrated with examples wherever possible. This portion will address:
The second half of the course will cover the ten individual test methods and their requirements. For each test method, a primer will be given on its purpose in the context of counterfeit EEE part detection, the associated procedure and equipment, and any special requirements concerning sample preparation or handling, reporting and personnel training. Wherever possible, specific examples and data will be presented of applications to detection of counterfeit parts. The list of covered test methods consists of:
To close out the course, a brief overview will be given of new test methods currently under development by the G-19A committee that are intended for release at a future date.
WS2: Counterfeit Detection Inspection TechniquesJason Jowers, Velocity
This course will (1) give the attendees an understanding of useful techniques to use to identify suspect counterfeit electronic components (e.g. microscopy, X-ray, decapsulation, remarking test, resurfacing tests) and (2) provide the attendees with the opportunity to apply that knowledge by personally inspecting suspect counterfeit components with microscopes.
Who Should Participate
About the Instructor
Jason has served as Velocity Electronics' Director of Quality and Operations since 2001. His team’s primary focus is on enhancing Velocity’s value to its customers, quality and operational performance, and efficiency. As such, his team is responsible for the operations of Velocity's three Inspection and Distribution Centers; AS9120 and ISO 9001 certified quality management system; AS6081 certified counterfeit avoidance and detection program; ANSI/ESD S20.20 certified electrostatic discharge control program; ISO 14001 / OHSAS 18001 certified environmental, health, and safety program; international trade compliance program; and logistical operations. Jason has served on the IDEA board of trustees since 2009, as a VP of the Texas ESD Association since 2002, on SAE's G-19D AS6081 development committee since 2014, and as the co-chairman of IDEA's IDEA-QMS-9090 committee. He has given presentations regarding supply chain security at numerous industry conferences. He earned a BS in Management from the United States Military Academy at West Point and a MBA from the University of Texas at Austin's McCombs School of Business.
WS3: Use of Component Documentation and Supply Chain for Counterfeit AvoidanceDiganta Das, Ph.D., CALCE
There is NO alternative to good supply chain management as a defense against counterfeit parts. Many types of products that have to be manufactured and supported for long periods of time lack control over critical parts of their supply chain, e.g., avionics and space, telecom infrastructure, and industrial controls. Much of the problem regarding counterfeit electronics is due to lack of due diligence by the part buyers. Understanding of the supply chain and assessing the supply chain before engaging them are necessary steps for any organization. This part of the course will cover how to understand and utilize process change notices for making supply change management and counterfeit detection more efficient. The role of counterfeit part reporting as a legal and technical tool along with its promises and limitations will be discussed with examples. Impact of the US DoD rule changes on the supply chain will be introduced.
Methods and Case Study
Introduction and examples
Use in counterfeit detection
Standards Related to Part Distributor Assessment – SAE 6081 and SAE 6496
JEDEC Standard (JESD243) on “Counterfeit” Parts
Updates to SAE 5553 and Related ARP, Definitions
IPC 1782 – Traceability Standard
Forums for Reporting
Pros and Cons
Introduction and Examples
Use in Counterfeit Detection
Features of DFAR
Impacts of DFAR
Who Should Participate